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PROJECT MANAGEMENT CHART
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1
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Part feasibility analysis (to customer)
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Feasibility analysis cost re-evaluation and lead time pre-check
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2
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Design Preparation
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a. Get 3D (2D) drawing + customer Tool Standard (refer to picture Customer Tool Standard Example), Specification (refer to Specifications example)
b. Design meeting (project manager, R&D, toolmaker, processing engineer)
c. Mold flow (if necessary) d. Layout Solution
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3
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Tool Design
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a. Tool design start and self-check according to GA checklist b. Design review meeting (3D tool design review, manufacturing workmanship review)
c. Tool design to customer for approval
d. Tool design adjust according to customer comments
e. Repeat this until customer final approval
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4
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Schedule
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Send final detailed daily schedule to customer
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5
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Procedure Control
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a. Weekly project report to customer by photos, e-mails, skype meetings b. Project manager daily follow according to schedule
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6
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Preparation for Trial
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Project manager gets information for samples quantity, color, raw material ready for processing engineer
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7
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After T1
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a. ISIR (Initial Sample Inspection Report) for 5 samples per cavity b. Samples to customer
c. PFU (Problem Follow Up) which contents photos of detailed problems and suggested solutions d. Pre-delivery tool inspection according to check list
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8
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Modification & Correction
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a. Dimension correction upon ISIR and customer’s feedback upon samples
b. Evaluate with customer for modifications and supply new trial time
c. Repeat until customer final approval on samples
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9
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Tool Inspection
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a. Final self tool inspection
b. Some customers come over for tool inspection
c. Capability study by running small batch production
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10
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Shipping
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a. Arrange either door to door or door to port service for tool delivery.
b. Send delivery information (ETD, ETA, Vessel name etc) to customer
c. Check with customers for their trials in house about the tool performance in 10days upon tool arriving.
d. Final conclusion meeting for summary.
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